Product Description

High Big Current DB9 Female Connector Cable with UL2468 16AWG 2 Pin Wire Harness

FLECONN can high big current db9 female connector cable with ul2468 16awg 2 pin wire harness.

DB9 female connector cable & wire harness assembly process

1.  Connector and Cable Assembly Parts

1.1 Cable

1. UL2468 2-core 16AWG MINIMUM 30 STRANDS (red/black DC power cable)

(PRO POWER HTC5059-1, Element14 1643751) or equivalent

2. UL2468 2-core 16AWG MINIMUM 30 STRANDS (red/black DC power cable)

(PRO POWER HTC5059-1, Element14 1643751) or equivalent

1.2 Termination J8 Parts

. Dsub 9-way FEMALE Solder Cup

(AMPHENOL G17S0900110EU (Element14 1849913) or equivalent.

. D Sub Backshell, Size DE, Black, Nylon with manual screws

ENCITECH DPPK09-BK-K (Element 14 2135585) or equivalent.

1.3 Termination P12 Parts

. Qty 2. Crimp Ring Terminal, M5 Stud

RS 534-575 or equivalent

1.4 Termination P13 Parts

. Qty 2. Crimp Ring Terminal, M5 Stud

RS 534-575 or equivalent

1.5 Termination P14 Parts

. Qty 1. Internal Entry Weather-sealed connector Switchcraft 4182-2SG-300 (Element14

1426098)

2. D-sub 9 way female connector cable Assembly

2.1 Assembly J8

. Strip cores wires over 5mm.

. Twist core wire ends. 

. Tin core end

. Add label “BATTERY AND SOLAR” onto cable and cover with clear heatshrink

. Insert each core end between the 2 pins indicated in connection details.

. Solder the core end such that there is a solder connection to both specified pins.

. Repeat for other lengths of cable as required.

. Put D-sub into shell.

. Attach strain relief. Ensure strain relief is applied on cable outer sleeve.

. Complete shell assembly with manual screws.

2.2 Assembly P12, P13

. Slide 30mm of heat shrink tubing over cable.

. Shrink heat shrink tubing at 100mm of cable end.

. Split cable cores over 100mm.

. Add label “BATTERY” onto cable at split and cover with clear heatshrink.

. Strip core wires over 5mm

. Twist core wire end together

. Slide crimp ring terminal over each core end and crimp.

2.3 Assembly P14

. Strip core wires over 3mm

. Twist core wire end together

. Add label “SOLAR” onto cable and cover with clear heatshrink.

. Place wire in solder cup as connection details and solder wire to solder cup.

. Attach strain relief.

3. D-sub 9 pin female connector cable wiring diagram details